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Gasifier & Its Application
1. Power Applications
{A} Gas Engine running on 100% producer gas
Producer gas generated by Infinite Gasifiers can be used to power producer - gas engines and diesel engines converted for producer gas firing.
The typical requirement of wood/biomass to be gasified to generate 1 unit of power is as shown below
Power
1 kWh
Biomass Required in Kg *
1.5
* Moisture content < 12%. calorific value ~3600 kcal/kg
{A} Gas Engine running on 100% producer gas
In dual fuel mode of operation, engine modification is confined to a special induction manifold fitted with a gas-air mixer. The pilot injection of diesel amounting to 15 -30% of original consumption (approximately equal to the no-load diesel consumption of the engine) is required for ignition, depending on the load. The loss in engine output is normally 20-25% on dual fuel operation.
The diesel engine can revert to 100% diesel operation and 100% capacity immediately on switching off of producer gas supply to the air-gas mixer.
The typical requirement of wood/biomass to be gasified to generate 1 unit of power is as shown below
Power
1 kWh
Biomass Required in Kg *
1.15+
Diesel Required in Litres
< 0.1 Lt
* Moisture content < 12%. calorific value ~3600 kcal/kg
2. Thermal Applications
The INFINITE Vergassen is a simple and reliable solution for bringing down the fuel cost by over 50%. The INFINITE Vergassen converts wood into a burnable gas (producer-gas) by means of a process known as thermal gasification. The producer gas can be piped from the gasifier (which may be located outside the plant building ) to the ovens/furnaces/etc located in the plant building and burnt in specially designed burners, in place of fossil fuels like F.O/L.D.O/Diesel/LPG/CNG.
Thus expensive liquid/gas fuels can be effectively replaced by low cost wood without any changes in operations, temperature profile, temperature control and cleanliness in the plant area.
The typical requirement of wood/biomass to be gasified to generate 1 unit of power is as shown below:
Fuel
Disel 1 litre
L.D.O. 1 litre
F.O. 1 litre
L.P.G. 1 litre
Biomass Required in Kg *
3.5-4.0
3.5-4.0
4-4.5
4.5-5.0
Applications
Salient Features of Infinite Drying Technology
- Best value for money- Simple and economically priced solutions
- High drying Efficiency, Drying is completed at low outof drying temperatures, giving high energy utilization efficiencles.
- Sturdy Basic design, Fewer moving parts for Longer life, high availability & high reliability, continuous processing,
- Space saving design, High processing capacities in relatively small amount of space
- Low operator overheads and minimum maintenance costs.
- Backward coverd radial blower for maximum effeciency & longer impeller life.
- Flexi seal airlock for handling both fibrous & non uniform Biomass
- Effective drying with low Energy (Fuel & Power) requirement
- Easel of Instalation, Great Flexibility in layout with automatic output maisture control
- Simple System with short period for heating up & start
- High Efficiency Cyclone for minimum pollution & material loss
- Capacity ranges from few hundred kg/h to 20 MTPH